Post by BaloononPost by JoergBeing extra-diligent about cleaning every single bottle with boiling
water and dish washer powder, making sure the beer is completely
fermented out and having reduced corn sugar to 2-1/2oz per 5-gallon
batch it happened again on Sunday ... *KAPOOF* ... a sturdy Grolsch
blew off its bottom.
This is a Saison brewed on Dec-18, US-05 yeast, finished primary on
Dec-31 at 1.014 and with almost no air lock activity left. Sat in
secondary for another two weeks with barely any air lock activity. The
fermentation chamber is very well controlled at 68F for the primaries
and 63F for the secondaries (unless I need other temps). Bottled on
Jan-14. It's not very warm in the house. Most of the time the beer
sits downstairs at 60F-65F, then gets hauled into a kitchen cabinet
where it is about 68F and this is where a bottle exploded. We drank
another one later and it showed tons of carbonation, foaming up the
whole glass at first pour. The taste is good and same as always, no
off-flavors or anything.
My primary vessels are stainless and the secondaries are blue water
cooler bottles, all meticulously cleaned and sanitized. The beer
bottles get sanitized by a 1min and often a lot longer soak in Starsan
solution and I mean completely drowned with no air left inside.
What on earth can cause this? 2-1/2oz of sugar is already half the
quantity recommended by carbonation calculators. Should I go to 2oz or
maybe even 1-1/2oz?
Yeah, that sounds weird. US05 doesn't usually stall out as much as some
other yeasts, and it sounds like you're letting fermentation finish.
1.014 doesn't sound high, unless the OG was something like 1.040, so
it's probably not a lot of undigested sugar. ...
The Saison started out at 1.050. In secondary it must have dropped much
below 1.014. I only measure after primary to reduce the risk of
contamination. If the air lock is totally dormant I figure there can't
be any undigested sugars left. The yeast must still be alive in there
because carbonation in the bottles always worked.
Post by Baloonon... With that long of a
secondary, if an infection was happening in the fermenters it ought to
show up well before bottling.
An infection should probably also show up as an after-taste and I didn't
have any off-flavors so far in over 120 brewed batches. Even in one case
where I accidentally racked off into the wrong secondary vessel which
wasn't sanitized.
Post by BaloononMaybe try cold crashing if you can get the fermenters outside into low
temps? Although that may not be the issue either.
Wouldn't cold-crashing just make the yeast dormant and it'll come back
when bottled?
Post by BaloononWhen you say you sanitize the bottles, I assume you sanitize the caps
too.
Yes, they reside submerged in Starsan solution for at least 10mins but
most beer I bottle into Grolsch bottles which have flip-tops. The
majority of grenading happened in the regular capped bottles because
they are of inferior strength. Except for some Belgian ones and the
500ml German bottles which also never grenaded.
Post by BaloononMaybe try a different cleaning routine on a subset of bottles and see if
that variable matters. For instance, soak overnight a dozen or two in a
solution of oxygen bleach dissolved in hot water then rinse well, mark
them, and then do the same sanitizing routine and see if any of the
different bottles burst. Oxygen bleach is very good at dissolving caked
on residues, so maybe, just maybe that's the issue. It can't really
hurt.
We are almost doing that already by letting hot water sit in each bottle
after we poured. Sometimes overnight. Before putting them away after
drying I visually check every bottle against a bright light, to make
sure there isn't the slightest of haze anywhere in it.
Post by BaloononIt's also possible that there's something getting transmitted in the
hoses or spigots, so giving those an overnight soak in Oxygen bleach
might help, or even replacing them with new ones. Although if the same
ones are used in the early stages, it's hard to see how that would
matter during bottling.
I use the same racking cane and hose for siphoning from the brew kettle
into primary, primary to secondary, secondary to bottling bucket and
then bottling bucket to bottling wand and into the bottles. After each
step I sprinkle a few granules of PBW into the hose, add hot water,
shake and let it hang as a U-shape for at least one day. Then I empty
it, rinse and let it hang vertically until dry. The racking cane and
bottling wand are thoroughly cleaned with dishwashing liquid, Q-tips (as
a "cleaning shuttle" back and forth) and almost boiling-hot water. Clean
as a whistle. Of course, they also get a good Starsan soaking before
ever touching wort or beer.
Post by BaloononMaybe the bottling process is somehow involving a lot of oxygen being
introduced to the mix and/or a lot of yeast is somehow getting
transferrred to some or all of the bottles? Maybe keep an eye on the
tubing to see if there are a lot of bubbles or particles coming through?
Sometimes there are small bubbles but usually not. I could not detect
any correlation between that and grenading. What I do before bottling is
this:
I boil 2-1/2oz of corn sugar in about 12oz of water for at least five
minutes, then let the pot cool on the large steel bottom of a drill
press, lid closed. This gets poured first into the sanitized bottling
bucket. I siphon the beer from secondary into that sugar water for a
good mix but without any splashing or gurgling. Then I use a sanitized
long spoon to lift up any sugar concentration that might have favored
the bottom, 10-12 times, again slowly and without splashing.
Post by BaloononMaybe some of the bottles are just scratched up and harboring bacteria,
or are structurally unsound. It may be time to bite the bullet and buy
commercial beer and then reuse fresh bottles.
That's where these bottles mostly come from. They look totally pristine,
no scratches. Meantime we have thrown away Sierra Nevada bottles, Kona
bottles and any others that have proven to fail too often under
carbonation pressure.
Post by Baloonon... If you do, it might be
worth marking them somehow and seeing if that subset performs
differently from the main batch of bottles you're using.
I really don't think there'd be any difference. When holding against a
bright halogen light there are no visible scratches, no haze, nothing
that even remotely points to residue accumulation.
--
Regards, Joerg
http://www.analogconsultants.com/