Joerg
2016-07-05 20:58:09 UTC
Time to give back, at least some information.
Summer out here is too hot for brewing so an old fridge needed to be
rigged to control the fermentation temperature to whatever is ideal and
keep it there. Luckily we have an old (1956) Bosch fridge in the
basement. It runs off 230V from a transformer I made for it. Even in the
defrost mode fridges rarely allow their internal thermostat to be set to
higher than 55F. For Lagers that might barely work but not for Pale Ale.
One way of controlling them is to have a probe inside and then switch
the power externally. This will cause the light not to come on when
opening the door but that won't matter if all you've got in there is a
6.5 gallon fermenter bucket.
First I tried the cheap method. I bought a baseboard heater thermostat,
disassembled, bent the bimetal into reverse, assembled, worked! Only
then did I find out that the internal switch was erratic, had a bad
contact which looked like a manufacturing defect. Hurumph! Of course,
now I could not return it anymore. $15 in "learning fees" paid :-(
Everybody said electronic controllers either need to be home-built or
cost $200. However, then I found this from China:
https://www.amazon.com/dp/B00V4TJR00
It arrived last week and so I could start brewing yesterday. It keeps
the fridge nicely at 68F-69F which is the mid-value for the Pale Ale I
am brewing. Setting it to other temperatures is easy via set and up/down
buttons. It can also be set for heating or for cooling, meaning power
comes on either below the set point or above. That can be helpful if
fermentation has to take place in a basement in winter. There is also an
alarm beeper if you fear someone could take a peek and leave the fridge
door open.
The hysteresis (difference between on and off) can be programmed and I
set this to 2 degrees Fahrenheit so the compressor won't do short
cycles. It can be operated at 120V or at 230V. Just keep in mind that it
has no Schuko socket for German plugs (which my fridge has) and I used a
home-made adapter UK-Germany. If you use US plugs and 120V no problem.
The tiny sensor on a thin cable hangs half way down next to the
fermenter. It easily squeezes through the rubber door seal on our fridge.
There is also a more expensive electronic thermostat (around $40) by
Ink-Bird which looks like it can do heat and cool simultaneously if
someone has a very fancy setup.
Another feature you can achieve with such thermo-controllers is
gradually stepping down the temperature for flocculation towards the end
of the stationary phase, like breweries do that sometimes.
While at it I bought another gadget that helped me during the wort heating:
http://www.newegg.com/Product/Product.aspx?Item=9SIAAD043B3145&cm_re=barbecue_thermometer-_-9SIAAD043B3145-_-Product
The "well done" limit beeper can be overridden via a menu. Since I only
had a 1kW burner and, therefore, heating three gallons took forever I
could go do something else while keeping an eye on things remotely. It
also helped keep the steeping temperature constant at 155-160F. A steel
wire made sure the probe time didn't slip into the wort pot. This also
cocked the lid a wee bit, reducing chances of a boil-over.
Oh, and I found out that I could cool the wort real fast in our swimming
pool, probably raising the pool temperature by 0.01F :-)
Summer out here is too hot for brewing so an old fridge needed to be
rigged to control the fermentation temperature to whatever is ideal and
keep it there. Luckily we have an old (1956) Bosch fridge in the
basement. It runs off 230V from a transformer I made for it. Even in the
defrost mode fridges rarely allow their internal thermostat to be set to
higher than 55F. For Lagers that might barely work but not for Pale Ale.
One way of controlling them is to have a probe inside and then switch
the power externally. This will cause the light not to come on when
opening the door but that won't matter if all you've got in there is a
6.5 gallon fermenter bucket.
First I tried the cheap method. I bought a baseboard heater thermostat,
disassembled, bent the bimetal into reverse, assembled, worked! Only
then did I find out that the internal switch was erratic, had a bad
contact which looked like a manufacturing defect. Hurumph! Of course,
now I could not return it anymore. $15 in "learning fees" paid :-(
Everybody said electronic controllers either need to be home-built or
cost $200. However, then I found this from China:
https://www.amazon.com/dp/B00V4TJR00
It arrived last week and so I could start brewing yesterday. It keeps
the fridge nicely at 68F-69F which is the mid-value for the Pale Ale I
am brewing. Setting it to other temperatures is easy via set and up/down
buttons. It can also be set for heating or for cooling, meaning power
comes on either below the set point or above. That can be helpful if
fermentation has to take place in a basement in winter. There is also an
alarm beeper if you fear someone could take a peek and leave the fridge
door open.
The hysteresis (difference between on and off) can be programmed and I
set this to 2 degrees Fahrenheit so the compressor won't do short
cycles. It can be operated at 120V or at 230V. Just keep in mind that it
has no Schuko socket for German plugs (which my fridge has) and I used a
home-made adapter UK-Germany. If you use US plugs and 120V no problem.
The tiny sensor on a thin cable hangs half way down next to the
fermenter. It easily squeezes through the rubber door seal on our fridge.
There is also a more expensive electronic thermostat (around $40) by
Ink-Bird which looks like it can do heat and cool simultaneously if
someone has a very fancy setup.
Another feature you can achieve with such thermo-controllers is
gradually stepping down the temperature for flocculation towards the end
of the stationary phase, like breweries do that sometimes.
While at it I bought another gadget that helped me during the wort heating:
http://www.newegg.com/Product/Product.aspx?Item=9SIAAD043B3145&cm_re=barbecue_thermometer-_-9SIAAD043B3145-_-Product
The "well done" limit beeper can be overridden via a menu. Since I only
had a 1kW burner and, therefore, heating three gallons took forever I
could go do something else while keeping an eye on things remotely. It
also helped keep the steeping temperature constant at 155-160F. A steel
wire made sure the probe time didn't slip into the wort pot. This also
cocked the lid a wee bit, reducing chances of a boil-over.
Oh, and I found out that I could cool the wort real fast in our swimming
pool, probably raising the pool temperature by 0.01F :-)
--
Regards, Joerg
http://www.analogconsultants.com/
Regards, Joerg
http://www.analogconsultants.com/